Measurement guide

How to measure pallet dimensions

Measure pallet length, width and height consistently before using a calculator.

Published by Maple Web Group · Substantively checked 26 August 2026
Short answer

Measure the physical pallet at its widest and longest structural points, then measure vertically from the supporting floor plane to the highest pallet structure. Record cargo overhang separately.

ORIGINAL MEASUREMENT SCHEMATIC

Measure three axes; record cargo separately

Pallet footprint, height, cargo overhang and clearance diagramA top view labels pallet length and width. A side view labels pallet structure height, loaded height, cargo overhang and separate clearance.TOP VIEW · FOOTPRINTLengthWidthSIDE VIEW · HEIGHTPallet heightLoaded heightCargo (variable)Overhang and required clearance are separate inputs
Measure the actual extremities. Do not hide cargo overhang or clearance inside the nominal pallet footprint.

Key dimensions and facts

Length
Longer horizontal footprint side
Width
Other horizontal footprint side
Height
Floor plane to highest pallet structure
Cargo overhang
Record separately; do not hide in pallet size

Market, terminology and context

Length and width labels can follow entry direction, deck-board direction or local convention. For geometric fit, the two measured horizontal sides matter more than the chosen label because PalletGauge tests both orientations.

Method and calculation

Use a suitable straight measuring tool, keep it aligned with each axis, measure complete extremities and record the unit. Repeat where damage or distortion could affect the widest point.

Worked example

A nominal 1200 × 800 mm pallet that measures wider because of damage or protruding cargo should not be entered blindly as the nominal rectangle where clearance is tight.

What remains variable

Measurement does not determine safe load, structural condition, racking suitability or compliance. Escalate operational decisions to a competent person.